Very ambitious cost goals, from half cost to order-of-magnitude, will only be achieved when the concept/architecture is thoroughly optimized for inherent simplicity and manufacturability.

The concept/architecture phase of the product development process directly determines 60% of the cost and ultimately determines the design phase cost (up to 80%) and launch costs (up to 100%).

For moderate goals, individuals can implement the principles of Section 3.7 of the 2006 book, Design for Manufacturability & Concurrent Engineering, “Optimizing Architecture/Systems Design.” A more effective strategy would be for companies to arrange for DFM training and then a Product-Specific Workshop.

However, to optimize the concept/architecture enough for very ambitious goals, companies may need to bring in someone who has the creativity, innovative design experience, and thorough understanding of all aspects of manufacturability.

To convert ideas, research, or prototypes into viable products, use commercialization techniques to ensure success.

Dr. David M. Anderson (who authored this site, has provided DFM training for two decades, and "wrote the book on DFM") applies all the principles he teaches, coupled with his Doctorate in Engineering and 35 years of experience, to offer leading-edge development work ranging from concept studies to innovative product architecture that will allow the company to easily complete the inherently manufacturable design work.

Dr. Anderson’s bio-sketch is presented on the "Credentials" page. He can be reached at anderson@build-to-order-consulting.com or 1-805-924-0100.